ADDITIVE MANUFACTURING PBF-LB, MEX, FDM

Additive manufacturing – also known as 3D printing – opens up a whole new range of possibilities for development, construction and manufacturing. Research conducted at ifw Jena focuses mainly on the optimization and further development of Selective Laser Melting (SLM).

The qualification and parameter optimization for new materials, as well as the investigation of process details such as the effects of environmental influences on both raw powder and the process itself are particularly relevant research topics within this field.

Selective laser melting holds plenty of advantages over conventional manufacturing techniques.

The most decisive among these is the high geometric freedom, as it enables functional integration (e.g. of cooling channels or undercuts). The use of minimized process chains, as known from Rapid Prototyping processes such as Rapid Tooling or Rapid Manufacturing shortens throughput times significantly. Also the raw material consumption is reduced, enabling optimal use of resources. Due to their reduced weight, additive-manufactured components are an ideal solution for lightweight constructions.

Your Contact

Maximilian Streinz, M. Sc. +49 3641 204-194 Send e-mail

Recent Projects in the field of Additive Manufacturing

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Metal-Matrix-Composites

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EVP

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Development of a validated process chain for manufacturing of metal prototypes by means of material extrusion

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Development of an optimized pressure-sinter route for sinter-based additive manufacturing

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Thüringer Zentrum für Maschinenbau (ThZM)

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Thüringer Zentrum für Maschinenbau (ThZM)

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Process for testing of hybrid weld joints

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Alternative methods for solder applications

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Cycle-optimized process chain for additive manufacturing of metallic tool components via material extrusion

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Amorphous metals in additive manufacturing

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Laser-Powder-Deposition-Welding of glass

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Quality assurcance of powder and component properties in the PBF-LB-process für aluminum alloys

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Thuringian Center for Mechanical Engineering (ThZM) – Establishment and expansion of innovation centers within the framework of non-economic activity

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Efficient crossjets by additive manufacturing

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Development of materials and parameters for manufacturing methods toDevelopment of materials and parameters for manufacturing methods to realize controlled CTE components for aerospace applicationsr Realization of controlled CTE components for aerospace applications

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Particle simulation for additive manufacturing in powder bed

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Additive manufacturing of transparent glass components

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Additive manufacturing of multi-material parts

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Influence on fatigue strength of additively manufactured components

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Laser deposition welding with cored wire

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Overcoming manufacturing limits of reproducibility for powder bed based laser beam melting processes

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Hybrid production methods and intelligent process chains

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Laser welding of additively manufactured components

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Untersuchung des Entbinderns und Sinterns beim Materialextrusionsverfahren (MEX) und Erarbeitung von Korrelationen zwischen den gewählten Prozessparametern und den mechanischen Eigenschaften der Bauteile

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Entwicklung und Prüfung der Werkstoffeigenschaften

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Erstellung von Simulationsdaten und Entwicklung von Kieferimplantaten mittels Additiver Fertigung

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Qualifizierung von Prüfverfahren lasergenerierter Bauteile

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Simulationsbasierte Vorhersage des Kornwachstums für laserstrahlgeschmolzene
Bauteile aus Titanlegierungen

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EGS

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Einsatzgrenzen beim Strahlschmelzen von Glaswerkstoffen

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Innovative Materialien, Anlagen und Prozesse durch die Überwindung von Verfahrensgrenzen in der additiven Fertigung

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OSA

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Optimierung von Schweißdüsen mittels additiver Fertigung

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Untersuchungen zum stoffschlüssigen, metallischen Fügen von additiv gefertigten Komponenten

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Systematic analysis of influencing factors on powder quality at beam melting

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Reduction of surface roughness of laser beam melted components

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Investigation/optimization of the adhesive suitability of components manufactured by laser beam melting for lightweight construction

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Development of flexible thin-walled components using laser beam melting

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